We manufacture melting furnace, copper scrab and other copper coils as
per requirement.
Leading manufacturer of coiler with coil as per client's requirement.
Continuous casting machine automates the production of polymer matrix
for cast polymer manufacturing. Replacing manual mixing with the
continuous casting machine can significantly increase productivity, cut
material cost and improve quality. This is to increase profits for all
leading manufacturers of polymer.
Technical
- Oxygen contents less than 5 ppm.
- Customized, state-of –the art induction furnace design with
the highest quality refractories give long service life of inductors
and lowest power consumption. Typical life of inductors is 2 years.
- Flexible production in various sizes from 8 mm to 25 mm rod.
Systems to produce rod size greater than 25 mm can also be supplied.
Large size of rod are easily produced.
- Cast to final diameter; no rolling is required which is a source
of possible rolled in inclusions.
- Rod surface is free of surface oxides and no pickling is
required.
- The use of induction furnaces allows production of various copper
alloys and oxygen-free copper.
- Furnace design minimizes power consumption.
- Servo drives enable the casting parameters to be set for optimum
conditions and faster casting rates possible.
- Flexible to cast different size rod simultaneously on larger
systems.
- Ability to change to other size easily and quickly.
- Minimal manpower requirements.
- Design is based on proven and highly reliable components.
- Yield rates are maximized for minimum scrap production and high
efficiency.
- Heavy duty coilers can produce both laid and orbital coils.
- Expert start-up services.
- Follow-up field services.
Uses
- Oxygen-Free copper applications for ultrafine wire drawing and
for exposure to reducing atmospheres.
- Ease of production of large size of rod for special application
such as trolley wire and rotary extrusions.
- Flexibility to produce special alloys including brasses, silver
bearing copper, copper tin alloys, etc.
Rod Quality
- OXYGEN - levels in the rod depend on the type of product being
produced. For ultrafine wire applications, the oxygen is typically
less than 3ppm. For other noncritical uses, for example rotary
extrusion applications, the oxygen level is maintained at less than
10ppm (ASTM)
- SURFACE OXIDE THICKNESS – is much less than rod produced by
conventional means of hot rolling. Since the rod is only exposed to
the atmosphere after cooling, oxidation of the surface is minimized.
TYPICAL VALUES ARE LESS THAN 100A.
- TENSILE STRENGTH – of the cast rod (8mm) is typically
200N/mm2
- ELONGATION – of the cast rod is typically 40%.
- ECLECTRIAL CONDUCTIVITY - greater than 101% IACS.
| MODELS AND
CAPACITIES |
| Model Number |
Annual capacity (metric tons) |
No. of Strands |
| |
8mm rod |
20 mm rod |
|
| B-300-04 |
2,000 |
|
4 |
| B-500-4 |
|
4000 |
4 |
| BR-600-08 |
3000 |
|
8 |
| BR-1000-08 |
|
6000 |
8 |
| BR-900-12 |
4500 |
|
12 |
| BR-1500-12 |
|
9000 |
12 |
| BR-1200-16 |
7000 |
|
16 |
| BR-1500-16 |
|
14000 |
16 |
| BR-1500-20 |
8000 |
|
20 |
| BR-2500-20 |
|
16000 |
20 |
We manufacture and export cooler and copper rod as per client's
requirement.
We manufacture and export coil controller and panner caoin as per
client's requirement.
We manufacture and export furnace melting chamber and holding chamber
with die coolers as per client's requirement.
At
Bright Engineering we manufacture different type of copper
coils as per client's requirement.
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